氨纶项目
企业基本情况
天津市合成纤维厂于1963年建成投产,是我国第一家全线引进的锦纶6纤维生产厂,也是天津市唯一的锦纶6生产企业。该厂坐落于天津市北辰区京津公路旁,距市中心8公里,占地面积10.8公顷,地理位置优越,交通便利。建厂近40年来创造了很大的效益,且有较强的技术力量。
为提高产品的档次和生产的技术水平,该厂于1995年投资2.17亿元人民币,全套引进意大利NOY公司和GIUDICI公司的聚合、纺丝、加弹生产技术及装置,形成具有九十年代先进水平的聚合5000吨/年、纺丝2000吨/年、加弹1200吨/年、FDY800吨/年生产能力的生产线,并已于1996年底全线建成投产。产品行销全国,年销售收入超亿元,目前年产销率已达100%,产品供不应求。
合作意向
该厂拟招商引资合作兴建年产3000吨的熔法纺丝氨纶生产线,目的在于弥补高弹纤维生产在国际国内的空缺。
目前世界纤维总产量已超过4700万吨,弹性纤维消费量仅占0.3%(其中主要是聚氨酯纤维)。但随着纺织品市场的发展及人们对新型服饰的新概念,特别是对弹力袜、泳装、内衣、休闲服及近期服装的要求,弹力纤维的需求量进一步增加,原已不足的产量显得更加紧缺了。
氨纶是一种嵌段共聚物经纺丝加工形成的纤维,其特点是强力、模量、染色稳定性超过一般弹力纤维如橡胶,伸长率高可达400-800%。适应人体活动的需求,并使肌体运动自如,也满足织物裁剪、缝纫的要求。
故该厂愿以资金引进、融资合作、技术引进等诸多方式,建设本项目,以适应市场。
投资额及主要生产装置
合资合作后总投资额为4500万美元,全套引进3000吨/年氨纶熔纺生产线,引进的设备、型号及生产商由双方共同商定。
市场情况
目前国内外市场对氨纶纤维及制品的需求日益增加,并且国内产量较低,每年国家都要花大量的外汇购买国外产品。本次拟建的项目能够部分弥补国内市场的不足。
经济效益预测
该项目建成投产后,销售收入可达5500万美元/年,利税可达2500万美元/年。全部收回投资约三年。
Polyurethane Project
Brief introduction of enterprise
Tianjin Synthetic Fiber factory was founded in 1963. It is the first one importing a complete production line of nylon-6 fiber in China and also an only factory having an ability to manufacture nylon-6 filament in Tianjin. The factory is located on the side of Jingjin Road, Beichen District, Tianjin, 8 kilometers from the center of the city and cover an area of 10.8 hectares, so having an excellent geographic position and a convenient communication. Great economic result has been made for the country in the past 40 years since its establishment.
In order to upgrade its output and products, in 1995 RMB 217 million were invested for this factory to import a complete production line of 90's level for polymerization, spinning and drawing texturing from Noy Vallesina Engineering Co. and Giudici Davide & Figli Co. Italy. The capacity of polymerization is 5000 t/y, nylon filament 2000 t/y, DTY 1200 t/y and FDY 800 t/y. In 1996, the whole production line was put into operation. Its products are well sold throughout the whole country. The sales revenue is over RMB 100 million. The proportion of production and sales can be up to 100%. Production supply falls short of demand.
Cooperative intention
This enterprise intends to introduce polyurethane elastic fiber production line that would be able to form a melt-blow polyurethane spinning production line with a capacity of 3000 t/y. The aim is to fill the shortage in reference to high elastic fiber production in China and world markets.
At present, the total fiber production in the world has exceeded 47,000,000 tons, but the consumption of elastic fiber only accounts for 0.3% (among them mainly polyurethane elastic fiber). With development of textiles' markets and people's new concept towards new-style clothes, especially because of demand for elastic socks, swimming suits, under wears, leisure wears and latest clothing, and due to a increasing demand of elastic fiber, the production of elastic fiber which is not enough seems to be obviously in short of supply.
Polyurethane is of block copolymer and produced through spinning. Its features embodied in strength, modulus and stability of dying are much better if compared with those of normal elastic fiber, such as rubber. Its elongation is high and may reach up to 400-800%. It can fit the need of body's movements, enable physical organisms to move freely and also meet the demand for cutting and sewing.
Investment amount and main production equipment
Total investment after joint venture or cooperation becomes effective would be USD 45,000,000, which could be used to introduce a complete polyurethane melt spinning production line with a capacity of 3,000 t/year. Equipment to be imported types and manufacturers could be agreed upon by a potential partner and the Chinese side.
About market
At present demand for polyurethane fiber and its products is increasing more and more in domestic and world markets. Because of a low domestic production the Government has to spend a lot of foreign exchange each year in buying such products from other countries. The proposed project could partly make up for the lack of domestic market.
Estimation of economic result
After the project was constructed and put into production, sales income will reach USD 55 million/year, total profit & tax USD 25 million/year. Investment recovery period will be 3 years.